Project Galleries – Pharmaceutical
Oral Solid Dose Facility Expansion
Client: Mayne Pharma
Value: Approx. $16M
Project Details: The OSD facility expansion included the design and construct of a full refurbishment at the existing Salisbury Site, in Adelaide. The oral solid dose area has now expanded with an increased manufacturing capacity including 8 new suites, fully equipped with new manufacturing equipment. The project required procurement of new equipment, interfacing and extending existing services, installation of new equipment to upgrade utilities & review of the site’s safety management processes.
Services Provided: GRG was able to provide a variety of key services to the project. These are summarised below:
- All facets of Project Management:
- liaising with local, interstate, international vendors and contractors on behalf of the client
- leading and co-ordinating plant risk assessments
- participation in HAZOP assessments
- co-ordinating Site Acceptance Testing and Qualification activities
- managing the Permit to Work process onsite for various shutdown and contractor activities
- Design & Drafting services – platform design, retrofitting of platform scale
Pharmaceutical Processing Equipment - Australian Standards Compliance
Project Details: Overseas purchased processing equipment is not always compliant with Australian Standards, which can expose the company and employees to risk. Auditing for compliance will identify major risk concerns.
Services Provided: GRG completed electrical and machinery guarding / function safety gap assessment; machinery risk assessment; and provided recommendations for appropriate rectification works.
Project Details: Produce an Electrical Specification for purchase of Overseas Sourced Equipment to minimise Australian Standards Compliance issues. (using primarily ISO / IEC standards and gap analysis).
Services Provided: Held meetings with client to analyse needs, produced gap analysis of relevant international standards and Australian standards, and drafted customer-specific standard electrical specification. The customer will be able to use this specification for any future equipment procurement.
Animal Vaccine Factory - 3D Piping Drafting
Project Details: An Animal Health client was undertaking a major factory and capacity expansion project of their existing vaccine factory in regional Victoria.
Services Provided: GRG was engaged to provide 3D drafting support to model the complex piping arrangements required for the factory expansion project. GRG used AutoCAD Plant 3D for 3D piping model drafting, generation of isometric drawings, weld maps and the bill of materials.